Vacuum Generator, Multitasking / Manifold
Multi-function vacuum generator module VK
We offer a wide variety of vacuum modules by modularized unit combination such as ejector, switch, blow-off, vacuum retention, etc.
Advantages
Vacuum Generator VK serves customer's purpose most efficiently by selectable modularized unit combinations.
Vacuum Generator VK serves customer's purpose most efficiently by selectable modularized unit combinations.
Blow-off valve is available in two types, solenod type and air timer type.
Blow-off unit incorporates a switchover valve which enables quicker air blow for vacuum release.
Manual override : push-turn locking
Pressure switch is available in two types, electronic sensor type with LED display and low price mechanical switch type
LED display vacuum switch is easy to read.
Two types of LED vacuum switches are available, two switch outputs, or analog & one switch output, to be selected depending on a given application.
4 sizes of standard nozzle bores are provided, φ0.5mm(05), φ0.7mm(07), φ1.0mm(10) and φ1.2mm(12).
Specifications
Common specification
Fluid media | Air(JIS B 8392-1:Class1.2.1~2.4.3 compliant) |
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Operating pressure range | 0.25~0.7MPa |
Operating temperature range | 5~50℃(No freezing) |
Operating humidity range | 35~85%RH(No condensation) |
Vibration/Impact resistance | Max. 50m/s2 / Max. 150m/s2 |
Protective structure | Equivalent to IP40 |
Lubrication | Not required |
Pressure resistance(Air supply circuit) | 1.05MPa |
Pressure resistance(Vacuum circuit) | 0.2MPa |
* Proof pressure does not indicate the pressure by which products operate normally but the pressure products does not break down.
Solenoid valve specification(DC24V)
Rated voltage | DC24V ±10% |
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Power consumption | 0.8W(with LED) |
Surge protection circuit | Varistor |
Operation indicator light | Red LED is on when power is supplied |
Manual override | Push-turn locking type |
Solenoid valve specification(AC100V)
Rated voltage | AC100V ±10% |
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Power consumption | 1VA(with LED) |
Surge protection circuit | Diode bridge |
Operation indicator light | Red LED is on when power is supplied |
Manual override | Push-turn locking type |
Valve specification for Ejector(Normally-closed)
Operating system | Air-piloted |
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Valve | Normally closed |
Response time(OFF→ON) | 20msec(DC24V) / 23msec(AC100V) |
*) Response time is the value under the condition that supplied air pressure is 0.5MPa and rated voltage(100%) is applied
Valve specification for Ejector(Normally-closed)
Operating system | Air-piloted |
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Valve | Normally open |
Response time(OFF→ON) | 30msec(DC24V) / 33msec(AC100V) |
*) Response time is the value under the condition that supplied air pressure is 0.5MPa and rated voltage(100%) is applied
Solenoid valve type blow-off valve
Operating system | Air-piloted |
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Valve | Normally closed |
Response time(OFF→ON) | 30msec(DC24V) / 33msec(AC100V) |
*) Response time is the value under the condition that supplied air pressure is 0.5MPa and rated voltage(100%) is applied
Air timer type Blow-off valve
Operating system | Indirect-driven by air timer cylinder |
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Valve | Normally closed |
Pressure proof | 1.05MPa |
Duration of blow-off air flow | about 0.3~3sec after ejector solenoid valve closes |
Vacuum filter specification
Element material | PVF(Polyvinyl formal) |
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Filtration rating(*) | 5μm |
Element surface area | 1,130mm2 |
*) According to our internal test
Blow-off function
Blow-off air flow | 0~40L/min[ANR](at supply air of 0.5MPa) |
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*) Blow-off air flow varies depending on the vacuum port dia. and tubing length (pipe resistance and so on) on vacuum port side
Mechanical pressure switch specification
Pressure sensing element | Diaphragm pressure switch |
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Pressure setting range | -20~-80kPa |
Setting mode | Stepless regulation by Nut rotation |
Switch terminal | Common、N.O.、N.C. |
Accuracy | ±4kPa |
Hysteresis | 16kPa max. |
Microswitch | J-7OMRON |
Microswitch rating | 7A 250V AC |
Factory setting | Approx. -50kPa |
Pressure sensor/LED display specification(NW/PW:2 switch outputs with LED display)
Rated volage | DC12~24V ±10% Ripple(P-P) 10% max. |
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Current consumption | 40mA max. |
Pressure sensing element | Diffused semiconductor pressure sensor |
Operating pressure range | -100~0kPa |
Pressure setting range | -99~0kPa |
Pressure proof | 0.2MPa |
Power supply | DC12~24V ±10% Ripple(P-P)10% max. |
Pressure setting point | 2 |
Repeatability | ±3%F.S.max.(at Ta=25℃) |
Hysteresis | Lock(2%F.S.max.) |
Switch output | NPN open collector/PNP open collector(30V 80mA max., Residual voltage0.8V max.) |
Response | Approx. 2msec |
Display | -99~0kPa(2-digit, red LED display) |
Display frequency | Approx. 4 times/sec. |
Display accuracy | ±3%F.S. ±2 digit or less |
Resolution | 1 digit |
Operation indicator lamp | W1:Red LED lights when output is ON / SW2:Green LED lights when output is ON |
*) Allowable variation range of "Zero point voltage", "Span voltage" and "Switch output setting point" when pressure is applied repeatedly should be ±3%F.S.
Pressure sensor/LED display specification(NA/PA:1 analog output+1 switch output with LED display)
Rated voltage | DC12~24V ±10% Ripple(P-P)10% max. |
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Current consumption | 40mA max. |
Pressure sensing element | Diffused semiconductor pressure switch |
Operating pressure range | -100~0kPa |
Pressure setting range | -99~0kPa |
Pressure proof | 0.2MPa |
Power supply | DC12~24V ±10% Ripple(P-P)10% max. |
Output setting point | 1 |
Repeatability | ±3%F.S.max.(at Ta=25℃) |
Hysteresis | Variable(Approx. 0~15%F.S.) |
Switch output | NPN open collector / PNP open collector(30V 80mA max/Residual voltage 0.8V max.) |
Analog output/Output voltage | 1~5V |
Analog output/Zero-point voltage | 1 ±0.1V |
Analog output/Span voltage | 4 ±0.1V |
Analog output/Output current | 1mA max.(Load resistance:5kΩmax.) |
Analog output/Linearity | ±0.5%F.S. max.(at Ta=25℃) |
Response | Approx. 2msec |
Display | -99~0kPa(2-digit Red LED display) |
Display frequency | Approx. 4 times/sec. |
Display accuracy | ±3%F.S. ±2 digit or less |
Resolution | 1 digit |
Operation indicator lamp | Red LED lights when output is ON |
*) Allowable variation range of "Zero point voltage", "Span voltage" and "Switch output setting point" when pressure is applied repeatedly should be ±3%F.S.
Port size
Vacuum port size
Air supply port size
Stand-alone type
Metric size (mm) | φ4, φ6, φ8 |
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Inch size | φ5/32", φ1/4", φ5/16" |
Manifold type (Straight)
Metric size (mm) | φ6, φ8, φ10, φ12 |
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Inch size | φ1/4", φ5/16", φ3/8", φ1/2" |
Manifold type (Elbow)
Metric size (mm) | φ8, φ10, φ12 |
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Inch size | φ5/16", φ3/8", φ1/2" |
Exhaust port
Stand-alone type tubing size
Metric size (mm) | φ8 |
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Manifold type tubing size (Straight)
Metric size (mm) | φ8, φ10, φ12, φ16 |
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Inch size | φ5/16", φ3/8", φ1/2", φ5/8" |
Manifold type tubing size (Elbow)
Metric size (mm) | φ8, φ10, φ12 |
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Inch size | φ5/16", φ3/8", φ1/2" |
Manifold type female taper thread
Taper pipe female thread | Rc1/4, Rc3/8, Rc1/2 |
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National pipe taper female thread | 1/4NPT, 3/8NPT, 1/2NPT |
Vacuum Characteristic Graph
Ordering Information
Model designation (Example)
Block plate alone
Nozzle set only
Detailed Safety Instructions
Warning
1.Tighten screws with appropriate tightening torque referring to the digital catalog. Improper tightening may cause an air leakage, a falling off of the product or damages to the product.
Frequently Asked Questions for Vacuum Generator, Multitasking / Manifold Series
VUS011-NW and FVXS-DW-1 are not the type of the product itself, but the type of "sensor" installed in the product. The official model code of the product is laser marked (or labeled) on the body. FVUS011-** is the sensor for Vacuum Generator VK, and FVXS-** is the sensor for Vacuum Generator VX (External Vacuum Controller VXP / VXPT).
The type of our vacuum generator complex type (External Vacuum Controller) starts with "V". (VG ..., VQ ... etc.)
The sensor model code may start with FV ... and may be written as [PRESSURE SWITCH].
The sensor model code is described only in the specifications with a sensor.
"Tube exhaust type" which does not exhaust air and installing a silencer are recommended.
However, be aware when smooth plumbing without resistance is not carried out such as with too long tube to exhaust, it becomes resistance to exhaust and impair the vacuum degree.
The vacuum characteristic of each type is different.
【H type】
High-vacuum type (Rated supply pressure* : 0.5Mpa)
【L type】
Large-flow type (Rated supply pressure* : 0.5Mpa)
【E type】
High-vacuum at low air pressure supply type (Rated supply pressure* : 0.35Mpa)
For high-vacuum, H type, to provide large-suction flow, L type, and to save supply air, E type is recommended respectively. (Details of final vacuum and suction flow are determined by choice of the nozzle diameter.
*)
What is rated supply pressure?
Rated supply pressure guarantees product performance under the designated conditions and is also the supply pressure, which a vacuum generator supplies, of basis to design and use. The ultimate vacuum reaches to the max. around the rated supply pressure value.
The following graph shows the case of H type. The ultimate vacuum is the highest near 0.5Mpa. (ex. Simple vacuum generator VHH07 (Nozzle dia. 07: ø0.7mm)
When the product performance is reduced, the followings can be the causes.
Please check the product in terms of these points.
1) Check the supply air
Please check if the supply air flow volume and the air pressure are sufficient.
2) Check the nozzle clogging
When foreign substances are clogged in the nozzle, do flushing to clean it.
3)Clogging of the vacuum filter on sucking side or the silencer on the exhaust side.
When a filter is clogged, replace it with new one.
Rated supply pressure of Vacuum Generator is designated according to the vacuum characteristics (H, L and E type) respectively.
This rated supply pressure is required air pressure to start operating Vacuum Generator. When the supply air pressure is under the rated supply pressure, abnormal sound may be caused by some particular supply pressure.
During abnormal sound is being generated, the vacuum characteristics may become unstable and cause troubles such as influencing pressure detection by a sensor. Reset the product to keep the supply pressure satisfying the rated supply pressure in that case. ( Product spec. is the value in operation of Vacuum Generator.)
Both types indicate the valve position when the valve is unactuated. (normal position).
Normally closed type (N. C.)
Normal position is closed, covering a valve . When the valve is actuated, or electricity flows, the valve opens.
Normally open type (N. O.)
Normal position is open, uncovering a valve. When the valve is actuated, or electricity flows, the valve closes.
With the valve unactuated, the entrance leads to the exit.
There are two ways of measuring pressure, absolute pressure and gauge pressure.
Absolute pressure
Absolute pressure is zero-referenced against a perfect vacuum.
It is commonly used to measure flow rate.
When indicated, "abs" is inserted following the unit, for example 10 kPa abs.
Gauge pressure
Gauge pressure is zero-referenced against ambient air pressure.
It indicate how much pressure per 1cm2 is against the ambient air pressure. It is commonly used for indication of manometer. When the pressure is over the ambient air pressure, it is called "positive pressure" and when it is under the ambient air pressure, it is called "negative pressure."
Inquiries about this product
It is also possible to suggest products suitable for various conditions such as applications and functions. Please feel free to contact us or visit the nearest sales office.
The following are frequently asked questions. Please check before making inquiries.